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DRV110 PWM Signal - FET not coming fully on every time

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A solenoid driver has been designed using the DRV110 APWR. It is designed to handle a pick current of 10A and a hold current of 0.6A. It is oscillating at 20 kHz and offers a 1s keep time for the pick current. The original schematic can be seen below.


A few edits were made to the original schematic in order to attempt to achieve the appropriate PWM signal. The edits can be seen in the schematic below. A 1k resistor replaced the 3k resistor, an additional 1k resistor was added to the SENSE pin to act as a filter and the 4.45k resistor was removed because it is not necessary at the operating ranges.


It operates at 12V and is exposed to outdoor temperatures. The oscilloscope of the edited circuit can be seen below. It is being few with a 12V battery at room temperature. The measurement is taken on the output side of the driver and it appears that the PWM signal is not turning on fully all of the time.

The BOM can be seen below in case it is needed.

 

Identifier:

Manufacturer:

Manufacturer Part #:

Description:

R1

Yageo

RC0603FR-07200KL

200k Resistor 1% [R0603]

R2

Panasonic


ERJ-3EKF1623V

162k Resistor 1% [R0603]

R3

Yageo

RC0603FR-0710KL

10k Resistor 1% 1/10W [R0603]

R4

Yageo

RC0603FR-0720KL

20k Resistor 1% 1/10W [R0603]

R5

Yageo


RC0603FR-074K42L

4.42k Resistor 1% [R0603]

R6

Yageo

RC0603FR-0766K5L

66.5k Resistor 1% 1/10W [R0603]

R7

Yageo

RC0603FR-073KL

3k Resistor 1% 1/10W [R0603]

R8

Yageo

RC0603FR-0710KL

10k Resistor 1% 1/10W [R0603]

R9

Vishay Dale

WSR2R0900FEA

0.09 Ohm Resistor 1% 2W (5*2W for 5s) [R4527]

C1

Murata Electronics

GRM319R61E106KA12D

CER 10uF 25V Rated [C1206]

C2

Murata Electronics

GRM219R60J106KE19D

CER 10uF 6.3V Rated [C0805]

C3

Murata Electronics

GRM21BR61E475KA12L

CER 4.7uF 25V Rated [C0805]

C4

Kemet

C0805C101J5GACTU

CER 100pF 50V Rated [C0805]

C5

Panasonic

EEE-FPV101XAP

CAP 100uF 35V Rated

D1

ON Semi

MM3Z12VT1G

DIODE ZENER 12V 300MW [SOD323]

D2

Fairchild Semi

1N4148WS

DIODE GEN PURP 75V 150MA [SOD323]

D3

ON Semi

MM3Z5V6ST1G

DIODE ZENER 5.6V 200MW [S0D323]

D4

Micro-Commercial-Co

SK106-TP

DIODE SCHOTTKY 60V 10A [D0214AB]

Q1

Infineon

IRFZ44NSTRLPBF

N-CH MOSFET 55V

U1

Texas Instruments

DRV110APWR

DRV110APWR - IC CNTRLR PWM


 



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